Job Posting: Mold Maintenance Manager (Aluminum Die Casting)

This position plays a critical role in the manufacturing industry, particularly in sectors utilizing molds, such as automotive, electronics, plastic, or metal component production.
 

1. Roles & Responsibilities

1.1 Planning and Management

• Plan and maintain stock of mold spare parts and repair tools to ensure readiness.
• Develop Preventive Maintenance (PM) and Predictive Maintenance (PdM) plans tailored to aluminum mold usage.
• Prepare and control budgets for mold maintenance and spare parts.
• Manage the mold maintenance team to work efficiently.
• Optimize tool and spare part usage to minimize production downtime.

1.2 Operations

• Inspect mold conditions and analyze causes of defects or damage.
• Supervise mold repairs or improvements to meet specified timelines.
• Ensure mold maintenance quality meets standards.
• Collaborate with production, engineering, and QC teams to resolve mold-related issues.

1.3 Development and Improvement

• Analyze historical maintenance data to enhance mold care efficiency.
• Improve processes to reduce downtime and extend mold lifespan (Mold Life Extension).
• Train team on skills such as mold polishing, TIG/MIG welding, and EDM usage.
• Contribute to designing maintenance-friendly molds (e.g., easy core replacement).
• Support the design or improvement of molds for long-term maintenance.

1.4 Mold Quality Control

• Inspect and ensure mold readiness, including cavity surfaces, cooling lines, and runner/gate systems.
• Maintain mold history records (Mold History Card).
• Analyze mold issues, such as cracking, cavity/core wear, tempering errors, or abnormal aluminum casting.

1.5 Team Management, Safety, and Environment

• Lead mold maintenance technicians across shifts to achieve high performance.
• Ensure compliance with safety standards.
• Support waste reduction, energy-saving, and eco-friendly initiatives.

1.6 Support and Coordination

• Coordinate with production, engineering, and QC teams to address mold issues.
• Support mold trials and new product launches.
• Prepare reports on mold performance, such as downtime and failure rates.

2. Qualifications

2.1 Education and Experience

• Bachelor’s or Master’s degree in Mechanical Engineering, Mold Technology, Manufacturing, or related fields.
• Minimum 7-10 years of experience in mold or mold maintenance.
• Experience leading maintenance or technician teams at a supervisory or managerial level.
• Experience in factories using Cold Chamber and Hot Chamber Die Casting Machines is a strong advantage.

2.2 Technical Skills

• Expertise in aluminum mold systems, including cooling, venting, and spray systems.
• Proficient in reading drawings, blueprints, and using CAD/CAM.
• Knowledge of Preventive Maintenance (PM) and Root Cause Analysis.
• Skilled in using mold-related tools and machines (e.g., Surface Grinder, EDM, CNC).
• Understanding of material issues, such as aluminum soldering, erosion, and thermal fatigue.

2.3 Management Skills

• Strong leadership and team development abilities.
• Effective planning and decision-making skills.
• Time management and task prioritization capabilities.
• Ability to manage budgets and control maintenance costs.

2.4 Other Skills

• Commitment to continuous improvement.
• Positive attitude and strong teamwork skills.
• Familiarity with ISO, IATF 16949, or other quality management systems.

3. Key Performance Indicators (KPIs)